Sheet Metal Fabrication

Custom Metalwork Built for Precision, Performance & Coastal Durability

Sheet Metal Fabrication for Vancouver Island Projects

Custom Craftsmanship for HVAC, Roofing, and More

At Beaufort Sheet Metal & Heating, we provide in-house sheet metal fabrication for custom ductwork, flashing, ventilation, and HVAC components built for Vancouver Island’s coastal climate.

Our metalwork is designed to handle wet, windy conditions while delivering durability, precision, and a perfect fit. Whether you need duct transitions, rooftop flashing, or specialty fittings, our team works with builders, contractors, and homeowners to deliver code-compliant, high-quality solutions that support comfort, efficiency, and long-term performance.

From fabrication to installation, we’re your trusted partner for metalwork done right.

Precision and Performance in Every Custom Piece

Quality sheet metal fabrication is essential to the performance of any HVAC or building system. Whether it’s ductwork that delivers even airflow, flashing that protects against the elements, or custom fittings for a unique space precision matters.

On Vancouver Island, where moisture, salt air, and variable weather are part of daily life, our fabricated components are built to handle the challenge.

Using durable materials and industry-standard techniques, our in-house team creates custom metalwork that fits right the first time improving system efficiency, minimizing leaks, and extending the life of your heating, cooling, and ventilation systems.

Long-Lasting Solutions That Reduce Repairs and Replacements

Custom sheet metal fabrication isn’t just about a perfect fit, it’s about building systems that last. Properly fabricated ductwork, flashing, and ventilation components can extend the life of your HVAC system, improve airflow, and reduce energy waste.


By choosing quality materials and precision fabrication, you’ll avoid the frequent repairs, air leaks, and inefficiencies that come with mass produced or poorly installed parts.


It’s a long-term investment that saves you money, through better performance, fewer service calls, and systems that stand the test of time.

Sustainable Craftsmanship That Reflects Our Values

At Beaufort Sheet Metal & Heating, we take pride in delivering work that’s not only functional, but also forward-thinking. Our sheet metal fabrication reflects our commitment to durability, efficiency, and environmental responsibility.

Custom-fitted ductwork and properly sealed systems reduce energy loss, improve indoor air quality, and help your heating and cooling systems run more efficiently, all of which contribute to lower emissions and a lighter environmental footprint.

We choose quality materials, minimize waste in our process, and fabricate each piece with care, because long-lasting work means fewer replacements and better outcomes for our clients and our community.

When you choose us, you’re not just getting expert service, you’re supporting local, sustainable solutions designed for Vancouver Island living.

2k+Home Owners Served

100+Alberni Valley Installations

20 +Years of Experience

Tailored Metal Solutions Built for Your Unique Project

Precision Custom Sheet Metal Fabrication for Island Homes

At Beaufort Sheet Metal, our custom fabrication shop is more than a service—it’s a commitment to quality, durability, and craftsmanship. Designed for Vancouver Island’s unique coastal climate, our sheet metal solutions stand the test of salt air, moisture, and changing temperatures—whether for HVAC vents, flashing, gutters, or architectural applications.

Some of the key advantages of our custom-fabricated metalwork:

  • Custom-fit design ensures components are made precisely for your space and specification

  • Premium marine-grade aluminum & galvanized steel resist corrosion from salt-laden air

  • High-precision laser cutting & CNC bending deliver consistent, flawless results

  • Weather-resistant finishes & sealants provide long-lasting protection against rain and moisture

  • Flexible production volume—from one-offs to full-scale projects to suit any job size

  • Built-in HVAC expertise means we design parts that not only look great, but perform optimally

  • Quick turnaround with local manufacturing—no overseas delays

  • Quality tested & warrantied for lasting performance in harsh coastal conditions

With expert design, high-end materials, and attention to every detail, our pieces not only meet specs—they outperform expectations.

Our Work

Explore a few of our custom sheet metal fabrication projects for Ducted Heating & Cooling Systems

Duct Work
Duct Work for Heat Pump
Duct Work
Local Expertise, Trusted Installations

Serving the Alberni Valley and The Mid Island


From custom ductwork in family homes across Port Alberni, to flashing and venting solutions for properties in Cherry Creek, Sproat Lake, and Beaver Creek, our sheet metal fabrication has supported projects throughout the Alberni Valley and across Vancouver Island.

We also provide reliable fabrication services to west coast communities like Tofino and Ucluelet, where salt air, rain, and coastal winds demand durable, weather-resistant solutions. Our work is built with these conditions in mind, and with the skill that comes from years of local experience.


As a locally owned and operated business, we handle every step of the process in-house, no subcontractors, no outsourcing. You get custom crafted metalwork designed, built, and installed by a team that lives and works right here in your community.

Whether it’s a residential duct system, a vent boot for a remote cabin, or commercial flashing for a coastal build, our fabrication is

tailored to your specs, built to last, and installed with care.

When you work with Beaufort Sheet Metal & Heating, you're choosing craftsmanship rooted in local knowledge and built for Vancouver Island life.

What our Customer are Saying

Hear from Homeowners Just Like You Across Vancouver Island: Real Stories, Real Satisfaction

Ted Hamelin

Was a pleasure having Chris and his crew here installing a new duel fuel furnace. It was a very tight space and they made it fit like a glove! Thanks a bunch you guys job very well done!!!

Genevieve Richard

Chris installed a wood stove for us in our home. He did an excellent job. It looks beautiful, very neat and feels safe and cozy. He left our home impeccably clean. We highly recommend him. Thank you Chris!

Linda Biamonte

explain all options available, inform you if you are eligible for any rebates ... all work was done & complete in reasonable time ... very willing to spend extra time with us to explain a totally new "technological" system ... thank you for your patience ... would highly recommend this company if you are looking for any type of Heating & Cooling system

Frequently Asked Questions About All Things Heating And Cooling

Have questions about your heating or cooling system? You’re not alone. From maintenance tips to choosing the right equipment, we’ve answered the most common questions to help you stay comfortable, informed, and confident in your home’s climate control.

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Email us with your question to be featured on our next FAQ Update!

Areas We Service

Contact Us

Phone: (250) 736-1012

Email: [email protected]

Time: 8:00 AM - 5:00 PM | Monday to Friday

LGA#0211370

Areas We Service
Follow Us
Contact Us

Phone: (250) 736-1012

Email: [email protected]

Time: 8:00 AM - 5:00 PM | Monday to Friday

LGA#0211370